1.25mm Center FFC Spec, High Temp Datasheet by Molex

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) molex‘ C TS REV‘S‘ON ECR/ECN INFORMAWON EC No. DATE TITLE. SHEET No. DOCUMENT NUMBER CREATED / REVISED BY. CHECKED BV. APPROVED BY.
PRODUCT SPECIFICATION
REVISION:
ECR/ECN INFORMATION:
TITLE:
PRODUCT SPECIFICATION
1,25MM CENTER FFC JUMPER CABLE
(HIGH TEMPERATURE)
SHEET No.
B
EC No:
USW2012-0078
1
of
4
DATE:
2011/09/29
DOCUMENT NUMBER: CREATED / REVISED BY: CHECKED BY: APPROVED BY:
PS-98268-001
M.IMIG D.ENGLISH S.FULTON
TEMPLATE FILENAME:
PRODUCT_SPEC[SIZE_A4](V.1).DOC
PRODUCT SPECIFICATION OF THE
1,25MM CENTER FFC JUMPER CABLE
(HIGH TEMPERATURE)
Revision List
REVISION
MODIFICATION
DATE
A First Release 1 - 5 2004/07/05
B Updated Specification 1 - 4 2011/09/29
) molex‘ C "F TV fl 4%; l LL—fiLfi jLJ% LJ REV‘S‘ON ECR/ECN INFORMAWON TITLE. SHEET No. EC No. DATE DOCUMENT NUMBER CREATED / REVISED BY. CHECKED BV. APPROVED BY.
PRODUCT SPECIFICATION
REVISION:
ECR/ECN INFORMATION:
TITLE:
PRODUCT SPECIFICATION
1,25MM CENTER FFC JUMPER CABLE
(HIGH TEMPERATURE)
SHEET No.
B
EC No:
USW2012-0078
2
of
4
DATE:
2011/09/29
DOCUMENT NUMBER: CREATED / REVISED BY: CHECKED BY: APPROVED BY:
PS-98268-001
M.IMIG D.ENGLISH S.FULTON
TEMPLATE FILENAME:
PRODUCT_SPEC[SIZE_A4](V.1).DOC
1 SCOPE
This specification covers the 1,25mm center FFC (Flat Flexible Cable) jumper
cable, high temperature style, using tin plated copper conductor.
2 PRODUCT DESCRIPTION
2.1 Product name and series number
Product name: 1,25MM CENTER FFC JUMPER CABLE (HIGH TEMP)
Product part number: 98268-XXXX
2.2 Dimensions, materials and markings
Product dimensions according SD-98268-001.
Number of conductors N: 3 to 79
Pitch P: 1,25 ± 0,10mm
Span E: 1,25 (N-I) ± 0,15mm
Total width W: 1,25 (N+I) ± 0,15mm
Margin width M: 1,25 ± 0,20mm
Strip length S: 4,00 ± 1,00mm
End thickness of the connection area Tc: 0,30 ± 0,03mm
Thickness of theinsulated area Ti: 0,22 ± 0,03mm
Insulated length L: 30 to 60mm ± 2,00mm
61 to 102mm ± 3,00mm
103 to 203mm ± 4,00mm
204 to 999mm ± 5,00mm
Reinforcement length F: 8,00 ± 2,00mm
End scariness s-s’: 0,40mm max.
L
S1 M
E
PW
S2'S1'
S2
Ti
Tc
F1 F2
) molex‘ C REV‘S‘ON ECR/ECN INFORMAWON EC No. DATE TITLE. SHEET No. DOCUMENT NUMBER CREATED / REVISED BY. CHECKED BV. APPROVED BY.
PRODUCT SPECIFICATION
REVISION:
ECR/ECN INFORMATION:
TITLE:
PRODUCT SPECIFICATION
1,25MM CENTER FFC JUMPER CABLE
(HIGH TEMPERATURE)
SHEET No.
B
EC No:
USW2012-0078
3
of
4
DATE:
2011/09/29
DOCUMENT NUMBER: CREATED / REVISED BY: CHECKED BY: APPROVED BY:
PS-98268-001
M.IMIG D.ENGLISH S.FULTON
TEMPLATE FILENAME:
PRODUCT_SPEC[SIZE_A4](V.1).DOC
2.3 Composition
FFC tape: Material: Polyester + Flame retardant adhesive
Thickness: 0,070mm reference
Color: white
Reinforcement tape:Material: Polyester + Adhesive
Thickness: 0,201mm reference
FFC conductor: Material: Tin plated copper
Width: 0,80mm
Thickness: 0,10mm
Plating: tin min. 1µm
2.4 Safety agency approvals
Not applicable.
3 Ratings
3.1 Current and applicable conductors
3.2 Temperature
Operating temperature: -40°C to +105°C
4 PERFORMANCE
4.1 Electrical requirements
ITEM DESCRIPTION TEST CONDITION REQUIREMENT
1 Conductor
resistance ASTM B 193 270 ohms/km
MAXIMUM
2
Insulation
resistance cond.
to cond.
500 V DC 10 Mohms/km
MINIMUM
3 Dielectric test 500 V AC for 1 minute No disruptive discharge
4 Continuity test 3,0 V DC at 0,1mA passed
5 Voltage rating 60 V AC
MAXIMUM
6 Current rating at 23°C increase in 10°C at the
surface (All conductors under load) 1,4 A MINIMUM
Cross section Amps
0,08mm² 1,4
) molex‘ C REV‘S‘ON ECR/ECN INFORMAWON EC No. DATE TITLE. SHEET No. DOCUMENT NUMBER CREATED / REVISED BY. CHECKED BV. APPROVED BY.
PRODUCT SPECIFICATION
REVISION:
ECR/ECN INFORMATION:
TITLE:
PRODUCT SPECIFICATION
1,25MM CENTER FFC JUMPER CABLE
(HIGH TEMPERATURE)
SHEET No.
B
EC No:
USW2012-0078
4
of
4
DATE:
2011/09/29
DOCUMENT NUMBER: CREATED / REVISED BY: CHECKED BY: APPROVED BY:
PS-98268-001
M.IMIG D.ENGLISH S.FULTON
TEMPLATE FILENAME:
PRODUCT_SPEC[SIZE_A4](V.1).DOC
4.2 Physical requirements
ITEM DESCRIPTION TEST CONDITION REQUIREMENT
7
Temperature rating
-40°C to +105°C
8 Heat resistance 168 hours at 135°C Insulation resistance
Dielelectric test
9 Thermal shock
30 minutes at –55°C
5 minutes at +25°C
30 minutes at +105°C
5 minutes at +25°C
Insulation resistance
after 25 cycles
10 Cold coiling
4 hours at –40°C / The sample
will be wound on a 3mm dia.
Mandrel
Insulation resistance
11 Wear by abrasion
Test following DIN ISO 6722-1
Weight: 500g
Speed: 60 cycles/min
Abrasion tool: 0,50mm
9000 cycles
MINIMUM
12 Folding
The specimen shall be folded
manually (Bending angle: 180°
/ Radius: 4mm)
5 times
MINIMUM
13 Moisture resistance 96 hours at 60°C, 95% RH Insulation resistance
4.3 Mechanical properties
ITEM DESCRIPTION TEST CONDITION REQUIREMENT
14 Insulation
elongation JIS C 2318 60 %
MINIMUM
15 Tensile strength JIS C 2318 32 N/mm²
MINIMUM
5 PACKAGING
According to MOLEX packaging specification: PK-98268-001

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